便攜式儲(chǔ)能產(chǎn)品近些年來(lái)發(fā)展迅猛,與儲(chǔ)能電源質(zhì)量相關(guān)的安全事故也頻頻發(fā)生,買(mǎi)家或電商平臺(tái)越來(lái)越重視對(duì)儲(chǔ)能電源產(chǎn)品的質(zhì)量安全管控。由美國(guó)安全檢定實(shí)驗(yàn)室公司(Underwriteries Laboratories Inc)推出的UL2743標(biāo)準(zhǔn)最早應(yīng)用于便攜式儲(chǔ)能產(chǎn)品,由國(guó)際電工委員會(huì)(International Electrotechnical Commission)推出的IEC60335、IEC60730標(biāo)準(zhǔn)隨后也應(yīng)用于此類(lèi)產(chǎn)品的管控。安規(guī)管控是產(chǎn)品銷(xiāo)售到市場(chǎng)的最低要求,有利于指導(dǎo)研發(fā)人員在設(shè)計(jì)方案和測(cè)試的動(dòng)態(tài)調(diào)整中不斷優(yōu)化,設(shè)計(jì)出安全可靠的產(chǎn)品。
Functional Safety (FS) taken from the TuV website:
o Functional Safety (FS)is the safeguard against hazards resultingfrom faulty and interrupted functionality. More and moresafety-related control systems are being used primarily in themanufacturing and process industries as well as in the railway,automotive and medical industries with the aim of reducing therisk of hazards.
Safety must be ensured under normal and/or undisturbed(oconditions and maintained in case of abnormal conditions, re-quiring products to be designed in such a way that fault, fail-ures and external influences do not result in cases of undetected loss of safety
The basic Functional Safety standard is lEc61508 and it is applica.ble to all industries. Each industry has its own nuance, therefore somany have developed their own standards based off lEC61508IEC60335 or lEC60730 will be applicable for Portable Power.
A number of standards will divide Functional Safety into 3 separateClasses(taken from lEC 60730-1:2022)
Class A: Control functions which are not intended to be reliedupon for the safety of the application.(e.g., speed control)Class B: Control functions which are intended to prevent an un-safe state of the appliance.(e.g., Cell voltage overcharge)Class C: Control functions which are intended to prevent specialhazardssuch as explosion or whose failure could directly cause ahazard in the appliance.(e.g.,explosion of the controlled equipment)
TheIEC60730 safety standard defines the test and diagnostic methods that ensure the safe operation of embedded control hardware and software for household appliances. To achieve functional safety, it's necessary to remove all risk of hazards caused by system malfunction.
For Portable Power, somesituationssuch as overcharge or overtempertaure should be controlled by Class B.That's why we need tohave secondaryprotectorfromhardware side andClass Bsafety libararyfrom softwareside.
符合美國(guó)UL2743標(biāo)準(zhǔn)的產(chǎn)品對(duì)于零部件管控要求有如下內(nèi)容:
通過(guò)UL2743標(biāo)準(zhǔn)檢測(cè),還必須擁有以下認(rèn)證文件資料:
- 整體外觀尺寸圖
- 電路板的電路原理圖
- 電路板的元器件位圖/PCB layout
- 產(chǎn)品規(guī)格書(shū)
- 電芯規(guī)格書(shū)
- 關(guān)鍵件清單及關(guān)鍵零部件規(guī)格書(shū)
- 散熱片尺寸圖
- 電子檔標(biāo)簽
在測(cè)試的過(guò)程中,需要通過(guò)的測(cè)試條件有以下內(nèi)容:
- 輸入測(cè)試 /Power input Test
- 正常充電測(cè)試/Normal Charging OperationTest
- 謝電流測(cè)試/Leakage Current Test
- 正常溫升測(cè)試/Normal Temperature Test
- 潮態(tài)后漏電流測(cè)試/eakage CurrentFollowing Humidity Conditioning
- 耐壓測(cè)試/Dielectric Voltage Withstand Test
- 輸出短路測(cè)試 /Output short test
- 反極性測(cè)試/Reverse polarity of boostercables
- 元器件異常/Component faults
- 封孔測(cè)試/Blocked ventilation test
- 過(guò)充電測(cè)試 /Overcharging test
- 振動(dòng)測(cè)試/Vibration test
- 接地連續(xù)性 /Ground Continuity
- 應(yīng)力測(cè)試/Strain Relief Test
- 撞擊測(cè)試/lmpact test
- 跌落測(cè)試 /Drop test
- 烤箱測(cè)試 /Mold Stress Test
- 靜力強(qiáng)度測(cè)試/Hydrostatic Strength Test
- 淋雨測(cè)試 /Rain Test
- 能源包載流容量測(cè)試 /Power Pack AmpacityTest
- 反饋測(cè)試 /Back Feed Test
- 冷彎試驗(yàn) /Cold Bend Test
- 夾子測(cè)試 /Clamp test
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